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Our company roaster, Ed Thilenius,
with our large Diedrich roaster which can roast up to 300 pounds for the local grocery stores ().
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"The Joy of Coffee" by Cosby Kummer describes the art
of roasting better than we can; quote: "In contrast to the
small army of people who determine the final taste of wine, in
the coffee
trade, one person- a true roastmaster - does everything but nourish
and harvest the beans, calls on experience and a sixth sense to
judge how long and at what temperature to roast them."
St. Ives Coffee Roasters Inc. has one Roastmaster
whose technique and skill provides consistency from batch to batch.
He is
of the "East Coast school of thought " where coffee is
roasted to a lighter end point than West Coast roasters who tend
toward a darker, longer roast. St. Ives is not fixed or narrow
minded in determining consistency, color, or roast time for coffee.
Each coffee has its own strong points so our guiding principle
is to bring the very best characteristics of the coffee out by
trying different levels and degrees of roast. We then simply ask
our customers which level of roast they prefer and follow our own
protocol to achieve the correct roast for each coffee according
to taste. We will also roast a particular batch of coffee to a
wholesale customers specification, as tastes do vary around the
country. The whole trick can be summarized as quality, consistency
and enthusiasm for coffee.
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Here is Ed again ready to take your order with our
small roaster that roasts up to 30 pounds of coffee ().
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We take the time and expense to preheat the roaster before dropping
the beans into the drum. All our beans are Specialty grade, class
1 so there are no "cheap" starter batches in St. Ives (more about our beans).
Through careful manual manipulation of heat, air flow and internal
temperature we bring the beans up to the first crack at about 380
degrees, F. Raw coffee beans contain about 8-12 % moisture on average,
and it is the popping and cracking of the bean which indicates
that moisture has reached boiling point and is being driven off.
At this point we are already past the 'cinnamon' stage. We usually
cut back or even off, the gas jets at this stage to ensure the
whole batch evens up with the airflow directed through the batch
to remove chaff and prevent any further rise in temperature.
As the beans continue to roast Pyrolysis occurs.
This is the process where internal chemical changes in the bean
occur producing heat, resulting in an overall temperature rise
without external heat being applied. These changes alter the chemical
structure of the beans releasing substances which give coffee its
aroma and flavor. The beans continue to roast leading to the second
crack where oils begin to appear on the surface of the bean. The
second crack has a definitive sound of its own ~ sounding like
eggs frying in a pan! Without giving away secrets every single
coffee we produce has its own protocol from first to second crack,
developed to bring out the very best qualities of the coffee.
Once roasted the beans are specially packaged to maintain their freshness. Read about our Packaging Advantage.
All of our coffees, including flavored coffees, are kosher certified
by the Atlanta
Kashruth Commission.
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